--S 250 G development and forming gear grinding machine This is the most efficient production of gear machine tools on the market, and is advantageous for the selection of gear processing tools.
The S 250 G is a fully-featured continuous-expanding, forming gear grinding machine from the internationally renowned gear machine tool and tool manufacturer SAMPUTENSILI (SU). This high-efficiency gear grinding machine for mass production integrates the advantages of numerical control and automatic technology. It achieves high efficiency, high intelligence and high rigidity. It can engage in various gear grinding cycle processing and can fully meet the 5th grade and The high-volume production demand of the above gears is the result of the positive cooperation between SU ​​and R&D and manufacturing departments of Italy and Germany.
At present, the machine tool is the most efficient in gear machine tools on the market, which is beneficial to the selection of gear processing tools. Because it is more compact than most machines, the gears that need to be machined can be simulated under the control of the S 250 G machine. The S 250 G machine is not only fully equipped, but also adds the latest technology in gear production.
For gear grinding machines, the most important component is the grinding machine spindle, which moves along a small friction rail. The relative movement of the two is achieved by the ball screw spindle. The motor has a power of 48 kW and a speed of 20,000 r/min, and it can be equipped with a temperature sensor and a real-time position measuring system depending on the use. The synchronization of the grinding wheel with the workpiece is controlled by the Siemens CNC system and a magnetic encoder with thousands of resolutions. In addition, the spraying of the cooling oil is not only always arranged along the cutting point of the grinding wheel and the workpiece, but also by the diameter of the grinding wheel. The cutting point position parameter is automatically compensated with the wear of the grinding wheel.
The advantage of the S 250 G continuous gear grinding machine lies in its own automated monitoring system. The machine is equipped with a modular loading and unloading robot arm. With the robot arm, the machine can be directly integrated into the production line. Since all the actions of machining the workpiece do not require other equipment, once the user owns the machine tool, the production can be carried out without modification. This can save a lot of time and money.
In order to reduce the non-productive auxiliary time, the workpiece is automatically centered on another work table before entering the work area. When grinding, the workpiece is already centered on the work spindle. That is, only a slight adjustment of the work spindle can greatly reduce the non-productive time of the workpiece. The robotic arm is designed for fast and safe requirements. When the machine is grinding, the loading and unloading robot arm automatically exits the working area. After the workpiece is ground, the robot arm clamps the ground workpiece and inserts the next workpiece into the workbench for grinding. This protects the arm from grinding and oil during grinding and is more durable than other automatic loading and unloading systems.
The S 250 G is primarily used in high volume gear production to meet customer demand for quality, machining time and cycle tempo. When using a ceramic worm grinding wheel, the dressing wheel can be selected by electroplating a diamond-shaped standard wheel or a oscillating shaping unit with a conventional shaping roller. The modified standard wheel can completely rebuild the accuracy of the gear to ensure no error. It is much easier to apply the trimming standard wheel for machining, which is achieved by the standard development movement of the grinding process. No additional software, reprogramming or other processing is required before the machine is modified. While grinding the workpiece, the electroplated diamond trimming standard wheel is in the standby position of another workbench and can enter the work area in time according to the situation. The standard shape-removing roller method responds well to bottlenecks in small batches, urgent orders, and grinding wheel supply.
The S 250 G is a fully-featured continuous-expanding, forming gear grinding machine from the internationally renowned gear machine tool and tool manufacturer SAMPUTENSILI (SU). This high-efficiency gear grinding machine for mass production integrates the advantages of numerical control and automatic technology. It achieves high efficiency, high intelligence and high rigidity. It can engage in various gear grinding cycle processing and can fully meet the 5th grade and The high-volume production demand of the above gears is the result of the positive cooperation between SU ​​and R&D and manufacturing departments of Italy and Germany.
At present, the machine tool is the most efficient in gear machine tools on the market, which is beneficial to the selection of gear processing tools. Because it is more compact than most machines, the gears that need to be machined can be simulated under the control of the S 250 G machine. The S 250 G machine is not only fully equipped, but also adds the latest technology in gear production.
For gear grinding machines, the most important component is the grinding machine spindle, which moves along a small friction rail. The relative movement of the two is achieved by the ball screw spindle. The motor has a power of 48 kW and a speed of 20,000 r/min, and it can be equipped with a temperature sensor and a real-time position measuring system depending on the use. The synchronization of the grinding wheel with the workpiece is controlled by the Siemens CNC system and a magnetic encoder with thousands of resolutions. In addition, the spraying of the cooling oil is not only always arranged along the cutting point of the grinding wheel and the workpiece, but also by the diameter of the grinding wheel. The cutting point position parameter is automatically compensated with the wear of the grinding wheel.
The advantage of the S 250 G continuous gear grinding machine lies in its own automated monitoring system. The machine is equipped with a modular loading and unloading robot arm. With the robot arm, the machine can be directly integrated into the production line. Since all the actions of machining the workpiece do not require other equipment, once the user owns the machine tool, the production can be carried out without modification. This can save a lot of time and money.
In order to reduce the non-productive auxiliary time, the workpiece is automatically centered on another work table before entering the work area. When grinding, the workpiece is already centered on the work spindle. That is, only a slight adjustment of the work spindle can greatly reduce the non-productive time of the workpiece. The robotic arm is designed for fast and safe requirements. When the machine is grinding, the loading and unloading robot arm automatically exits the working area. After the workpiece is ground, the robot arm clamps the ground workpiece and inserts the next workpiece into the workbench for grinding. This protects the arm from grinding and oil during grinding and is more durable than other automatic loading and unloading systems.
The S 250 G is primarily used in high volume gear production to meet customer demand for quality, machining time and cycle tempo. When using a ceramic worm grinding wheel, the dressing wheel can be selected by electroplating a diamond-shaped standard wheel or a oscillating shaping unit with a conventional shaping roller. The modified standard wheel can completely rebuild the accuracy of the gear to ensure no error. It is much easier to apply the trimming standard wheel for machining, which is achieved by the standard development movement of the grinding process. No additional software, reprogramming or other processing is required before the machine is modified. While grinding the workpiece, the electroplated diamond trimming standard wheel is in the standby position of another workbench and can enter the work area in time according to the situation. The standard shape-removing roller method responds well to bottlenecks in small batches, urgent orders, and grinding wheel supply.
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