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Handling guidelines for smooth handling of equipment
Source: China Bearing Network Time: 2014-07-22
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1. Establish a sound and smooth handling organization; formulate various sleek rules and regulations, quota specifications and job responsibility systems for smooth personnel at all levels.
2, arrange the preparation of various skills required for smooth operation. For example: smooth card, normal smooth consumption quota, equipment oil change cycle, oil change process procedures.
3. Counseling relevant personnel to follow the smooth “five fixed†(fixed point, qualitative, quantitative, punctual, fixed person) and “three filtering†(input, distribution, fueling three filtration) handling methods; do a good job of field equipment smooth operation .
4. Check the smooth condition of the monitoring equipment at any time; adopt the improvement method in time; perfect the smooth equipment; solve the problems of the smooth system; record the smooth oil change status; avoid the oil material transformation; continuously improve the smooth condition.
5. Help the relevant personnel to handle the equipment leakage; adopt a powerful method; arrange the recovery and recycling of waste oil.
6. Collect oil product manufacturers to develop new oil product information; gradually make localized oil for imported equipment, and do a good job of substituting and blending oil products.
7. Handle the production and application of cutting fluid, cutting oil, emulsified oil and special oil.
8. Coordinated handling and environmental protection units; disposal of industrial oily wastewater such as emulsion, cutting fluid and cutting oil; reaching national wastewater discharge regulations; avoiding water pollution.
9. Arrange smooth publicity and education and skills training for all levels of smooth personnel.
10. Arrange and implement the application of smooth new grease and new materials; communicate the methods and experiences of saving oil.
Second, the equipment is smooth to handle the "five fixed" and "three filtering"
1, smooth "five fixed" so-called "five fixed"; that is, fixed point, qualitative, quantitative, punctual, fixed. The specific content is as follows.
1. Fixed point: that is, determine the smooth part and smooth point of each equipment. Use smooth chart and color mark; put each unit in the local area to refuel and change oil;
2, the quality. That is, according to the smooth chart rules and smooth points plus (change) the regular trademark of the smooth grease, smoothing agent; and according to the national inspection specifications and blending, substitution rules to ensure the quality of the grease. To this end; smooth equipment And refueling things should adhere to hygiene, no shortage. The smooth condition of the equipment should be checked normally. The installation oil should be monitored. The smooth equipment should be inquired and tested. The smooth oil leakage and oil seepage equipment should be analyzed and judged.
3. Quantitative. Under the premise of ensuring that the equipment is outstandingly smooth; the application of oil quantitative consumption, waste oil quota recovery, oil spill timely processing. It is necessary to ensure that the equipment is satisfactorily smooth;
4. Punctuality, that is, according to the time of the device smooth card or smooth chart rule; refueling, adding oil and clearing and changing oil for each smooth part and smooth point of the equipment; ensuring that the equipment is outstandingly smooth. It is necessary to prepare for the oil change period. The results of punctual sampling test, the status of equipment practice and the failure rate of smoothing agent in the application process; reasonably determined or adjusted.
5, set the person. That is, in accordance with the principle of reasonable division of labor; to make each smooth part, smooth point of fueling, adding oil and clearing oil change has a special person to serve. It is necessary to establish a clear division of labor to serve the smooth operation responsibility.
2, smooth "three filtration" so-called "three filtration"; that is, oil into the warehouse filtration, distribution filtration and fuel filtration; to reduce the content of impurities in the oil; to avoid dust and other impurities with the oil into the equipment.
1. In-storage filtration. That is, the oil should be filtered when it is transported into the warehouse and stored in the tank.
2, the release of the filter. That is, the oil is discharged into the smooth container through the filter.
3, refueling filtration. That is, the oil should be filtered when it participates in the oil storage part of the equipment.
Third, there is no need for smooth management
1. Responsibilities of the equipment handling part of the smooth skill management group 1. Formulate the cost of smoothing oil, scrubbing materials and smoothing tools; arrange the annual, quarterly and monthly oil plans of each branch (shop) smooth station; section.
2. Formulate various rules and regulations for smooth handling; correct and improve if necessary. Arrange the smooth charts and related skills of the equipment; and guide the smooth stations to carry out the work.
3. Arrange the preparation of annual equipment clearance and oil change plan; check the implementation status of the plan.
4, do a good job in skills; help the bottom layer to deal with difficult problems in smooth operation; determine the localization of oil used in imported equipment and oil substitutes; gradually gather smooth skills data; summarize and promote useful smooth work experience.
5. Arranging inquiries, grasping the condition of oil spill equipment and its causes; proposing a leak prevention claim; viewing the role of leak detection;
6, learn to grasp the smooth new skills, new oil products, new equipment and advanced experience at home and abroad; and promote the use of. Arrange smooth skills and business training; continue to improve the nature of smooth workers.
2, sleek engineering skills personnel responsibility 1, arrange and counsel the whole plant equipment smooth skills to handle operations. Drafting various smooth handling guidelines and the relevant personnel's responsibility scale, assessment methods; after the approval of the leadership; urge the relevant personnel to follow the implementation.
2, the preparation of plant-wide equipment smooth charts, cards, procedures, atlas and smooth data consumption quota and related smooth skills data; for smooth, operational and repair workers.
3. Compile the special smooth oil, cooling cutting fluid, cutting oil, emulsified oil, anti-rust oil, scavenger, smooth oil blending and waste oil recycling technology needed for the factory; counseling smooth workers, grease making workers And the operator is correctly making and applying smooth grease.
4, counseling smooth workers, grease production workers, laboratory technicians, repairers to deal with the technical problems of smooth equipment; help the mechanics to improve the smooth system and equipment of the equipment; participate in the analysis of the smooth events of the equipment; cultivate the skills of the smooth and smooth workers .
5. Collect domestic and foreign smooth handling experience and new oil products, new equipment and other skills and materials; contact the factory's needs; arrange the implementation of application and business skills training.
3, the responsibility of smooth work 1, understand the smooth system, oil used and demand for each equipment in the area. Every day before the shift according to the rules to the operator oil (select double oil pot system or send oil to the workshop).
2. Follow the smooth “mutually determined†and “three-filter†rules of the execution equipment.
3, daily tour review; urge the operator to the correct normal smooth equipment, to persuade those who do not follow the rules refueling; and state the workshop mobile operator disposal.
4. Check the oil storage parts of the equipment weekly to make up for the refueling; adhere to the regular oil level; and make up the smooth grease for the grease cup.
5. Implement the equipment for oil removal and oil change in the month; in accordance with the cooperation of the repairer and the operator, follow the clearing and oil change procedure; ensure the quality of the fuel tank.
6. The oil change and fuel consumption of each equipment tank are registered to the equipment oil change card; the recovered waste oil is returned to the warehouse in time; the monthly calculation is reported; and the severe equipment leak list is presented.
7. Each quarter, the cooperative mobile operator and the repair team leader conduct a complete inspection of the smooth technical status of the equipment in the area; and record it in the “smooth condition record book†to arrange the problems in time.
8. Cooperate with the smooth engineer to test the new varieties of oil; make a trial record according to the demand.
9, often adhere to smooth things, utensils; clean after use; stored in the cabinet.
10. Unqualified use of oils and coolants with unqualified quality; promptly state the handling of smooth engineering skills.
4. Responsibility for the smooth operation of the operator 1. Understand the smooth system of the equipment and the smooth method of each part; strictly and smoothly and smoothly according to the smooth “five†requirements.
2. Check the fuel before the shift. When punctual protection; check and remove the linoleum, oil line, oil cup, oil window, coarse filter, cooling box, etc.; adhere to the equipment in an outstanding smooth condition.
3, when the smoothness of the problem can not be removed; should promptly tell the repairman to dispose of, find oil stagnation and fuel tank shortage; promptly tell the smooth worker disposal.
4. Cooperate with repairers and smooth workers to repair, remove and change oil.
5. Adhere to the hygiene of cutting coolant; replace and organize the cooling box as scheduled; avoid the corrosion and corrosion equipment of the coolant.
6, keep the smooth things that the individual uses; adhere to its hygienic, keep the equipment and the death of the smooth signs and fuel points mark.
Fourth, the avoidance of oil spills on the site equipment and the oil leakage of the equipment not only affect the production and quality of the products; it is also the dross of power. The avoidance and handling of equipment leakage; has been included in the company's on-site civilized production and safe production of important content. Because There are many reasons for oil leakage and oil leakage in the equipment; it touches on various aspects such as depiction, production, operation, protection, repair, etc.; therefore, it is necessary to avoid and deal with the leakage of equipment; it is necessary to mobilize the masses; arrange various aspects of collaboration; Contact; division of labor; strict handling; there are rules to follow; talent to get a better effect.
1. The primary method for preventing leakage and leaking 1. The three links of investigation, treatment and management are to check, treat, and manage the side; repeat, check, and strictly control. It is necessary to establish useful guidelines. Every year, the equipment survey is conducted to check the equipment for oil spills and the general situation of the handling situation. Professionals are responsible for checking for leaks and finding reasons; according to the situation of equipment oil leakage; classifying and queuing; formulating prevention and control methods; for easy to handle leaks; Governing; identifying and treating, it is difficult to handle the difficult points; should formulate plans; arrange for tackling problems, and have no missing points for handling conditions; should create conditions actively; gradually handle.
2, according to block, seal, lead, pick, repair, weld, change, change the eight characters; the right medicine; handle oil spills. Specifically; for leaks; can block, can be sealed; adopt blocking and sealing methods The area that can't be blocked or sealed; the oil is led back by the trough and the pipe, and it cannot be led back; the baffle and the iron box are connected to repair the damaged parts, valves, tubing, and faucet; The correction is replaced, the leaked crack is repaired, and the shortcomings of depiction and fabrication are modified.
3, strengthen handling; stable investigation and treatment. Handling equipment leakage is necessary to strict rules and regulations; perseverance; strict in accordance with the inspection conditions to avoid oil leakage; specific inspection and inspection equipment.
2, on-site production equipment oil leakage management specifications 1, oil leakage. Oil traces are not significant; in the oil traces are wiped clean within five minutes of the oil traces are oil leakage.
2, oil leakage. Oil stains are significant; some constitute oil droplets; oil spills appear within five minutes after the oil droplets are wiped clean.
3, the oil spill point. There is a significant oil trace of an oil drop; for a leak point.
4, no oil leakage equipment. Static contact surface does not see oil; contact with the surface does not leak oil; for oil leakage equipment. 80% of the contact surface does not leak oil; and the oil leakage part does not exceed one drop in three minutes For those who do not leak oil at all.
5. Severe oil leakage equipment. The equipment has one of the following conditions; or one oil spill point is more than three drops in one minute; it is a severe oil leakage equipment.
a, key equipment in the machinery industry (excluding 30 equipment and fine equipment repairing chaos coefficient): 5kg or more per day (on a two-shift basis); or more than one drop in total oil leakage for one minute .
b. Large and rare equipment (including 30 equipments with key factors in the machinery industry), each oil leakage is more than 3kg; or the total oil leakage point in one minute exceeds six drops.
c. The primary production equipment (key equipment in the machinery industry and large and rare equipment): more than lkg of oil leakage per day; or the total number of oil spills in one minute exceeds three drops.
6 usually oil spill equipment. Where there is oil leakage; but not the above-mentioned severe oil leakage; for oil spill equipment.
7. Pass the test. The static contact surface does not see oil; the contact surface (all moving parts except the smooth guide rail, screw, light bar, etc.) does not leak oil. The congenital shortcomings that are temporarily unmanageable have been adopted; Make the smooth oil not drip onto the ground; or do not flow into the cutting oil pool and lead back to the smooth tubing.
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