Materials are the material basis and precursor of the national economy, social progress and national security. The material industry accounts for a large proportion of the entire industrial system in China. High-tech new materials have become the common foundation of modern industry, national defense and high-tech development, and are one of the most important and fastest-growing subject areas.
Aetna Technology Co., Ltd. is a listed company transformed by scientific research institutes and is committed to the new materials industry. Supported by the technological innovation system, the company has continuously increased the intensity of independent research and development and innovation by utilizing the technological advantages of scientific research institutes. The technology industry based on the results of independent intellectual property rights has reached a certain scale.
The reform of scientific research institutes is an important part of deepening the reform of state-owned enterprises and establishing a modern enterprise system. In 1999, the State Council promulgated the "Decision on Strengthening Technological Innovation and Developing High-Tech to Realize Industrialization." The decision pointed out that applied research institutions and design units should implement enterprise transformation as soon as possible. Prior to this, the Iron and Steel Research Institute had taken the lead in allocating some of the excellent operating assets separately. In 1998, Antai Technology Co., Ltd. was established. The company has inherited the scientific research resources of the Iron and Steel Research Institute, a large number of scientific research results, good experimental conditions, strong technical innovation capabilities, and other scientific and technological resources. It also inherits the fine tradition of respecting knowledge, respecting talents, and seeking truth and being pragmatic. The transformation made the scientific and technical personnel close to the market, and timely felt the market demand and the development trend of products and technologies. The stock issuance and listing in 2000 has enabled the company to have the dual advantages of technological strength and industrialization capability. This characteristic of the converted enterprise is destined to make Aetna's technological innovation system different from the research institute and the general enterprise. The unique advantage has played a vital role in the establishment of Antai Technology's innovative landscape, which is truly enterprise-oriented and breaks the “two skins†of R&D and industrialization.
At the beginning of its establishment, Antai Technology clearly put forward the guiding ideology of "innovation, reputation and profit" to establish a technological innovation system--"Three Innovations". And from the strategic height, the technical innovation system and research and development activities are planned and laid out, and a relatively complete technological innovation system consisting of four levels: decision-making level, planning level, management level and implementation level is established. “Project marketization, target internationalization, and product commodification†are the project principles for R&D projects. "Openness and cooperation, mobility and competition, freedom and order" are the operating modes advocated by the technological innovation system.
The implementation layer is divided into two parts, which are relatively independent. Some of them are retained in the product development department of each branch, mainly to solve existing production technology problems, including technological transformation, technological innovation, and new product development based on existing technologies. . The other part is the newly formed company R&D center. As a centralized, open and shared R&D platform, it mainly conducts forward-looking research on new technologies, joint research on major industrial technologies, and provides interfaces for external cooperation. The company's annual research and development expenses account for more than 5% of annual sales revenue, providing technical support for the development of industrial projects, enhancing the market competitiveness of products, cultivating many new industrial growth points, and obtaining state authorization. 91 invention patents.
As one of the important R&D bases in the field of new materials, it is also an important social responsibility for the company to continuously introduce new scientific research results, promote technological progress in the industry, and promote downstream development. At the beginning of this year, the company was jointly recognized by the Ministry of Science and Technology and other five ministries as one of the first batch of “national enterprise technology centersâ€, and currently undertakes dozens of government-sponsored research projects. The company actively promoted the combination of production, education and research. In 2004, it established the “New Materials R&D Strategic Partner Alliance†with 12 universities, research institutes and well-known enterprises at home and abroad. In accordance with the guidelines for “enterprise-oriented, park-oriented, and society-orientedâ€, we will actively undertake the task of building regional science and technology conditions platform, and provide services such as analysis and testing, professional patent database retrieval, international material standards and conversion, pilot test and expert consultation. The company's R&D center has gradually developed into a business operation and incubation institution for scientific and technological achievements, and a channel for sharing, integration and radiation of scientific and technological resources.
Antai Technology has inherited the research results formed by the scientific research practice of the Iron and Steel Research Institute for more than 50 years. The equipment and talent team have continued and developed the spirit of rigorous and pragmatic, seeking new exploration, and making the historical culture and technology precipitate new. Sparks; quickly change concepts, adjust roles, and accurately locate after the system transformation, in the environment of market economy and enterprise operation, always pay attention to research and development, adhere to technological innovation to promote career development; examine the situation, timely structural reengineering And institutional arrangements, so that the hierarchical R & D system gradually emerged, and ensure that new technologies and new products emerge in an endless stream, always standing in the forefront of development in various fields; based on independent innovation, and as a basis for the construction of high-tech industries, The four industrial bases of Antai Technology and none of the eleven production lines have been successfully constructed and successfully increased, which has become a boost to the healthy development of the cause.
In the industrial project construction and R&D activities in recent years, the company always pays attention to mobilizing the strengths of the organization, collaborative research and integration innovation; paying attention to the correct handling of the relationship between imported technology and independent innovation, re-innovation on the basis of introduction and digestion; The innovation system is the support, taking advantage of the comprehensive advantages of the enterprises transformed by the research institutes, highlighting the key points, selecting the breakthrough breakthroughs, and introducing the inline and actively carrying out the original innovation.
1. Integrated innovation helps industry development
The company has raised nearly 900 million funds through listing. In the process of industrialization construction, Antai Technology takes the internationally renowned new materials enterprises as the benchmark, and does not blindly introduce foreign products and technologies in the project selection. On the basis of the results of intellectual property rights, we have selected the existing technical grades and market demand from thousands of achievements. We have implemented 11 industrial projects with relatively advanced and relatively exclusive and tried and tested. In the project construction, a large number of self-developed process technologies and production line equipment were used. None of the eleven production lines failed, and the transformation from laboratory technology to large-scale products was successfully realized, and all of them have been completed and put into production. The establishment of the technology industry has enabled the company to grow more than 100 million yuan from its inception in 1998 and rapidly expanded to nearly 1.7 billion yuan in 2005. In the past seven years, it has realized sales income of RMB 5.38 billion, realized total profit of 640 million yuan, accumulated dividends of 260 million yuan to shareholders, transferred 190 million shares of bonus shares, and paid taxes of 160 million yuan, realizing the preservation and appreciation of state-owned assets. Brought rich returns for shareholders and society.
For example, rare earth neodymium iron boron permanent magnets widely used in computer disk drives, nuclear magnetic resonance imaging equipment, communications, and magnetic machinery. In 1983, the latest research findings from abroad were reported to the country by the Iron and Steel Research Institute. In January 1984, the first NdFeB permanent magnet with a maximum magnetic energy product of 36MGOe was developed in China, reaching 40.3MGOe after 3 months. In March 1989, the first NdFeB permanent magnet with a maximum magnetic energy product of 49MGOe was produced. Since then, the climax of research and production of NdFeB permanent magnet materials in China has been set off.
With the continuous advancement of technology, when Antai Technology launched the NdFeB magnet industry, it was found that ingot structure is one of the key factors restricting the performance of magnets. The rapid setting scale casting (SC) process is the most advanced in the preparation of high-performance NdFeB alloys in the world. Process. In the process of industrialization project construction, the company stood at the forefront of the latest international technology and abandoned the traditional ingot crushing powder raw material preparation process. At the beginning of the project, it decided to develop and manufacture 500kg industrial SC alloy furnace by itself, and proposed not only to complete A scientific research project is to create a world-class scale production equipment.
This technology relies on vacuum smelting equipment technology on the one hand and the core quenching and casting technology on the other. The equipment costs millions of dollars if it is imported from abroad. The advantage of direct introduction is that the technology is relatively mature and the risk of production is relatively small. However, because there is no intellectual property rights, it cannot be upgraded and transformed, and the investment in multiple units is huge. The Iron and Steel Research Institute has been engaged in the research of vacuum metallurgy technology since the 1950s. The company has professionals in the design, manufacture, use and maintenance of vacuum metallurgical equipment. At the same time, the company has prepared amorphous-nanocrystalline soft magnetic materials in the rapid solidification process. Rich experience is the largest research and production base of amorphous-nanocrystalline soft magnetic materials in China, with a number of independent intellectual property rights. The company has a comprehensive technical advantage in vacuum smelting and rapid solidification, and it has a division of labor and cooperation on the premise of understanding only the basic principles. After a short period of time, we worked hard on the integrated innovation of two existing technologies, namely vacuum smelting and rapid solidification. A completely self-developed 500kg SC furnace with complete functions, new structure and precise control was the first in China. Successful development. The performance of the SC alloy produced by this equipment has reached and partially exceeded the level of similar foreign equipment. The successful development of this equipment will also play an active role in promoting the production and market expansion of the company's high-performance NdFeB magnets.
For example, in the field of high-grade diamond single crystals and professional-grade diamond tools, after the emergence of high-temperature and high-pressure synthetic diamond technology, especially since the 1980s, diamond tools with diamond single crystal as the core material have developed rapidly. It can be used for the processing of special materials that are difficult for traditional tools, such as cutting, drilling and polishing of reinforced concrete, granite, marble, ceramics, refractory materials, glass, etc. The application industry includes a wide range of fields including petroleum geological exploration, road construction and municipal engineering, large-scale water conservancy projects and home renovation. China has developed into the world's largest producer of synthetic diamond and the largest export and export of stone products. However, high-temperature and high-pressure synthesis technology is a technology that restricts the output of developed countries to foreign countries. It is limited to China's ultra-high pressure and high-temperature synthetic diamond single crystal technology and equipment constraints. For more than 20 years, domestically produced diamond single crystals and downstream diamond tools have been in the international arena. Low-end level.
Under the action of catalyst (catalyst), graphite can be artificially converted into diamond single crystal abrasive under high temperature and high pressure environment. The conventional catalyst material is a nickel-niobium flaky alloy. The NiMnCo flake catalyst produced by the Iron and Steel Research Institute once occupied 50% of the domestic market share. With the continuous advancement of technology, in recent years, Antai Technology has fully utilized the comprehensive advantages of catalytic materials, diamond single crystal/polycrystalline synthesis, and diamond tool manufacturing, and integrated to promote the overall downstream technology development. On the one hand, the first 100Mpa ultra-high pressure water atomization scale production equipment was built in China, and Fe-based powder catalyst was prepared to replace the traditional Ni-based catalyst; on the other hand, through powdered catalyst and powdered graphite. The systematic research of the "synthetic column" is made up of the domestic six-face high-temperature high-pressure synthetic press, which replaces the two-sided top synthetic press commonly used in foreign countries, which not only reduces the catalyst consumption per unit of diamond single crystal product by 4/5. The yield of single-time synthesis has increased by 20%, and the grade of diamond single crystal has reached the level of medium and high-grade products of GE Abrasives and Deerbebs in the United Kingdom. On the other hand, as the largest production base of diamond tool export products in China, the holding company Antai Chao Hard Diamond Products Co., Ltd. actively uses high-quality, high-efficiency professional diamond series tools made of high-grade diamond single crystals, breaking the history that China can only produce low-grade DIY tools, can not produce professional-grade tools, and promote China's diamond single crystals and tools. And the development of the downstream application industry has made new contributions.
2. Introduce digestion and innovate, significantly reduce investment costs
The introduction of digestion and innovation is a common method adopted by all countries, especially developing countries. It is also the key to using the advantages of latecomer to reduce time cost and win rapid development. Since the reform and opening up, China has introduced a large amount of equipment, but the digestion and absorption of imported equipment is not enough, which has caused enterprises to independently upgrade their products. While introducing key technologies and equipment, Aetna Technology attaches great importance to the timely organization of digestion, absorption and improvement, and the results are very significant.
For example, the introduction of equipment for flux cored wire. Flux cored wire is an internationally advanced fourth-generation welding material. It has outstanding advantages such as high welding efficiency, good process performance, high welding quality and easy automation. It is widely used in automatic welding of ships, large steel structures and petroleum pipelines. In the process of construction of the flux-cored wire project, Antai Technology, the first stainless steel flux-cored wire forming and wire drawing line, and the first carbon steel flux-cored wire forming line, was introduced from abroad, with nearly 20 million capital, and a production capacity of 2,000 tons. . With the promotion and application of products in China, the market is rapidly expanding and the products are in short supply. In the subsequent scale expansion process, taking advantage of the equipment design technology in the field of steel rolling, combined with the material technology advantages in the field of super hard refractory, the second independent development of the imported equipment was digested and absorbed, and the new expansion was successfully built. 4 production lines. The new production line independently designed and built has carried out many improvements and innovations in terms of process flow, electronic control level, running speed, batching precision, easy-to-wear roll and polycrystalline drawing die material. Not only have all of the localization achieved, but the manufacturing cost of each production line is only 1/4 of the introduction. The product performance, single line capacity and equipment service life have reached or exceeded the original imported equipment level. In 2005, the company achieved the production and sales of 11,000 tons of flux-cored wire, and its output and quality ranked first in the country.
For example, a vacuum induction melting degassing casting furnace (VIDP) with a single production capacity of 3 tons is a key equipment for high temperature alloy smelting. At present, China does not have the ability to manufacture such large-scale vacuum induction melting equipment. Although there is no risk in the whole introduction, it not only increases the investment of tens of millions of yuan, but more importantly, it loses the opportunity to learn the design and manufacture of advanced foreign equipment and loses the ability of independent secondary development. During the construction of the investment project, Antai Technology did not adopt a full set of introduced programs. On the basis of fully analyzing its own strength, the project team has the courage to practice and actively pursue the road of cooperation and cooperation with foreign manufacturers. After many negotiations and negotiations, persuading the foreign party, through careful planning and organization and implementation, to give full play to their respective advantages, the system of vacuum smelting, automatic control, feeding and structural main body division, manufacturing, merger and installation. This not only shortens the manufacturing cycle, but also reduces the cost of introduction. At the same time, after testing and running tests, the performance has completely reached the original design standard and has been highly recognized by the foreign party. The cooperatively built equipment was also printed into the latest product samples released by the foreign party, and successfully realized the innovative mode of “introduction + self-madeâ€. At the same time, the team was trained and the relevant technology was mastered, which laid a good foundation for further transformation and upgrading in the future.
3. Aiming at strategic high technology and cooperating with original innovation
Under the background of developing circular economy and achieving sustainable development, Antai Technology takes metal new materials as its main business and actively pays attention to the development of clean energy and renewable new energy technologies. In 2005, the company signed a cooperation agreement with a German company to develop a new thin film solar cell. The company is an innovative company dedicated to the development of low-cost, high-efficiency solar cells. It is different from traditional photovoltaic power generation materials such as single crystal, polycrystalline and amorphous silicon, and uses photovoltaic technology based on CuInS thin film materials. Antai Technology combines its own amorphous nanocrystalline film preparation technology with its photovoltaic power generation technology to jointly develop a new generation of low-cost, flexible thin-film solar cells.
In addition, in 2005, the company also cooperated with TCL Jinneng Battery Company on a new generation of lithium ion battery alloy anode materials, and Zhejiang University on the interventional stent for coronary artery minimally invasive surgery, and Shenyang National University of Technology "National Rare Earth Permanent Magnet Motor Engineering Technology Center. "And the British company has reached a research and development cooperation with the original innovative nature of the magnet research and development of large rare earth permanent magnet direct drive motors applied in the field of wind energy.
Through these international and domestic cooperation, the company has actively moved into a new strategic high-tech field and explored a new idea of ​​cooperation in carrying out original innovation.
Market-oriented and continuous improvement of international competitiveness is the fundamental goal of the company. In the face of the future, Antai Technology, as a technology-based enterprise in the field of new materials and new technologies, will always focus on original innovation, integrated innovation, introduction, digestion and absorption and innovation. As a transformation enterprise of scientific research institutes, it will continue to cultivate high-tech talents, continue to give full play to the comprehensive advantages of R&D and industry, continue to use the “National Enterprise Technology Center†and other technological conditions platforms, focus on breakthroughs, realize core technology leapfrogging, and promote enterprise development. Drive the technological progress of the industry.
But a company has limited resources and strength. After joining the WTO, in the face of powerful multinational corporations, facing the non-tariff trade barriers such as technical barriers, patent barriers and green barriers in international trade, the technological innovation activities of enterprises urgently require external environmental support. On the one hand, governments at all levels are required to strengthen environmental construction and accelerate the development of science and technology enterprises in terms of industrial policies, legal systems and credit, investment in science and technology, major engineering research organizations, and increased protection of domestic independent intellectual property rights. On the other hand, enterprises are the mainstay of technological innovation, and should also be the mainstay of government technology innovation investment and incentives. In the construction of the technology innovation system with enterprises as the main body and combining production, study and research, it is also necessary for governments at all levels to learn from the successful experience of the combination of production, study and research in the developed countries, and to play the leading role of risk investment, organization promotion, coordination and supervision. Promote the division of labor between enterprises and universities, avoid duplication of research, promote technology transfer, realize benefit sharing, build complementary resources, and undertake a technological innovation system with clear relationship, efficient and harmonious operation, and create favorable conditions for China's new material industry and sustainable development of society.
Aetna Technology Co., Ltd. is a listed company transformed by scientific research institutes and is committed to the new materials industry. Supported by the technological innovation system, the company has continuously increased the intensity of independent research and development and innovation by utilizing the technological advantages of scientific research institutes. The technology industry based on the results of independent intellectual property rights has reached a certain scale.
The reform of scientific research institutes is an important part of deepening the reform of state-owned enterprises and establishing a modern enterprise system. In 1999, the State Council promulgated the "Decision on Strengthening Technological Innovation and Developing High-Tech to Realize Industrialization." The decision pointed out that applied research institutions and design units should implement enterprise transformation as soon as possible. Prior to this, the Iron and Steel Research Institute had taken the lead in allocating some of the excellent operating assets separately. In 1998, Antai Technology Co., Ltd. was established. The company has inherited the scientific research resources of the Iron and Steel Research Institute, a large number of scientific research results, good experimental conditions, strong technical innovation capabilities, and other scientific and technological resources. It also inherits the fine tradition of respecting knowledge, respecting talents, and seeking truth and being pragmatic. The transformation made the scientific and technical personnel close to the market, and timely felt the market demand and the development trend of products and technologies. The stock issuance and listing in 2000 has enabled the company to have the dual advantages of technological strength and industrialization capability. This characteristic of the converted enterprise is destined to make Aetna's technological innovation system different from the research institute and the general enterprise. The unique advantage has played a vital role in the establishment of Antai Technology's innovative landscape, which is truly enterprise-oriented and breaks the “two skins†of R&D and industrialization.
At the beginning of its establishment, Antai Technology clearly put forward the guiding ideology of "innovation, reputation and profit" to establish a technological innovation system--"Three Innovations". And from the strategic height, the technical innovation system and research and development activities are planned and laid out, and a relatively complete technological innovation system consisting of four levels: decision-making level, planning level, management level and implementation level is established. “Project marketization, target internationalization, and product commodification†are the project principles for R&D projects. "Openness and cooperation, mobility and competition, freedom and order" are the operating modes advocated by the technological innovation system.
The implementation layer is divided into two parts, which are relatively independent. Some of them are retained in the product development department of each branch, mainly to solve existing production technology problems, including technological transformation, technological innovation, and new product development based on existing technologies. . The other part is the newly formed company R&D center. As a centralized, open and shared R&D platform, it mainly conducts forward-looking research on new technologies, joint research on major industrial technologies, and provides interfaces for external cooperation. The company's annual research and development expenses account for more than 5% of annual sales revenue, providing technical support for the development of industrial projects, enhancing the market competitiveness of products, cultivating many new industrial growth points, and obtaining state authorization. 91 invention patents.
As one of the important R&D bases in the field of new materials, it is also an important social responsibility for the company to continuously introduce new scientific research results, promote technological progress in the industry, and promote downstream development. At the beginning of this year, the company was jointly recognized by the Ministry of Science and Technology and other five ministries as one of the first batch of “national enterprise technology centersâ€, and currently undertakes dozens of government-sponsored research projects. The company actively promoted the combination of production, education and research. In 2004, it established the “New Materials R&D Strategic Partner Alliance†with 12 universities, research institutes and well-known enterprises at home and abroad. In accordance with the guidelines for “enterprise-oriented, park-oriented, and society-orientedâ€, we will actively undertake the task of building regional science and technology conditions platform, and provide services such as analysis and testing, professional patent database retrieval, international material standards and conversion, pilot test and expert consultation. The company's R&D center has gradually developed into a business operation and incubation institution for scientific and technological achievements, and a channel for sharing, integration and radiation of scientific and technological resources.
Antai Technology has inherited the research results formed by the scientific research practice of the Iron and Steel Research Institute for more than 50 years. The equipment and talent team have continued and developed the spirit of rigorous and pragmatic, seeking new exploration, and making the historical culture and technology precipitate new. Sparks; quickly change concepts, adjust roles, and accurately locate after the system transformation, in the environment of market economy and enterprise operation, always pay attention to research and development, adhere to technological innovation to promote career development; examine the situation, timely structural reengineering And institutional arrangements, so that the hierarchical R & D system gradually emerged, and ensure that new technologies and new products emerge in an endless stream, always standing in the forefront of development in various fields; based on independent innovation, and as a basis for the construction of high-tech industries, The four industrial bases of Antai Technology and none of the eleven production lines have been successfully constructed and successfully increased, which has become a boost to the healthy development of the cause.
In the industrial project construction and R&D activities in recent years, the company always pays attention to mobilizing the strengths of the organization, collaborative research and integration innovation; paying attention to the correct handling of the relationship between imported technology and independent innovation, re-innovation on the basis of introduction and digestion; The innovation system is the support, taking advantage of the comprehensive advantages of the enterprises transformed by the research institutes, highlighting the key points, selecting the breakthrough breakthroughs, and introducing the inline and actively carrying out the original innovation.
1. Integrated innovation helps industry development
The company has raised nearly 900 million funds through listing. In the process of industrialization construction, Antai Technology takes the internationally renowned new materials enterprises as the benchmark, and does not blindly introduce foreign products and technologies in the project selection. On the basis of the results of intellectual property rights, we have selected the existing technical grades and market demand from thousands of achievements. We have implemented 11 industrial projects with relatively advanced and relatively exclusive and tried and tested. In the project construction, a large number of self-developed process technologies and production line equipment were used. None of the eleven production lines failed, and the transformation from laboratory technology to large-scale products was successfully realized, and all of them have been completed and put into production. The establishment of the technology industry has enabled the company to grow more than 100 million yuan from its inception in 1998 and rapidly expanded to nearly 1.7 billion yuan in 2005. In the past seven years, it has realized sales income of RMB 5.38 billion, realized total profit of 640 million yuan, accumulated dividends of 260 million yuan to shareholders, transferred 190 million shares of bonus shares, and paid taxes of 160 million yuan, realizing the preservation and appreciation of state-owned assets. Brought rich returns for shareholders and society.
For example, rare earth neodymium iron boron permanent magnets widely used in computer disk drives, nuclear magnetic resonance imaging equipment, communications, and magnetic machinery. In 1983, the latest research findings from abroad were reported to the country by the Iron and Steel Research Institute. In January 1984, the first NdFeB permanent magnet with a maximum magnetic energy product of 36MGOe was developed in China, reaching 40.3MGOe after 3 months. In March 1989, the first NdFeB permanent magnet with a maximum magnetic energy product of 49MGOe was produced. Since then, the climax of research and production of NdFeB permanent magnet materials in China has been set off.
With the continuous advancement of technology, when Antai Technology launched the NdFeB magnet industry, it was found that ingot structure is one of the key factors restricting the performance of magnets. The rapid setting scale casting (SC) process is the most advanced in the preparation of high-performance NdFeB alloys in the world. Process. In the process of industrialization project construction, the company stood at the forefront of the latest international technology and abandoned the traditional ingot crushing powder raw material preparation process. At the beginning of the project, it decided to develop and manufacture 500kg industrial SC alloy furnace by itself, and proposed not only to complete A scientific research project is to create a world-class scale production equipment.
This technology relies on vacuum smelting equipment technology on the one hand and the core quenching and casting technology on the other. The equipment costs millions of dollars if it is imported from abroad. The advantage of direct introduction is that the technology is relatively mature and the risk of production is relatively small. However, because there is no intellectual property rights, it cannot be upgraded and transformed, and the investment in multiple units is huge. The Iron and Steel Research Institute has been engaged in the research of vacuum metallurgy technology since the 1950s. The company has professionals in the design, manufacture, use and maintenance of vacuum metallurgical equipment. At the same time, the company has prepared amorphous-nanocrystalline soft magnetic materials in the rapid solidification process. Rich experience is the largest research and production base of amorphous-nanocrystalline soft magnetic materials in China, with a number of independent intellectual property rights. The company has a comprehensive technical advantage in vacuum smelting and rapid solidification, and it has a division of labor and cooperation on the premise of understanding only the basic principles. After a short period of time, we worked hard on the integrated innovation of two existing technologies, namely vacuum smelting and rapid solidification. A completely self-developed 500kg SC furnace with complete functions, new structure and precise control was the first in China. Successful development. The performance of the SC alloy produced by this equipment has reached and partially exceeded the level of similar foreign equipment. The successful development of this equipment will also play an active role in promoting the production and market expansion of the company's high-performance NdFeB magnets.
For example, in the field of high-grade diamond single crystals and professional-grade diamond tools, after the emergence of high-temperature and high-pressure synthetic diamond technology, especially since the 1980s, diamond tools with diamond single crystal as the core material have developed rapidly. It can be used for the processing of special materials that are difficult for traditional tools, such as cutting, drilling and polishing of reinforced concrete, granite, marble, ceramics, refractory materials, glass, etc. The application industry includes a wide range of fields including petroleum geological exploration, road construction and municipal engineering, large-scale water conservancy projects and home renovation. China has developed into the world's largest producer of synthetic diamond and the largest export and export of stone products. However, high-temperature and high-pressure synthesis technology is a technology that restricts the output of developed countries to foreign countries. It is limited to China's ultra-high pressure and high-temperature synthetic diamond single crystal technology and equipment constraints. For more than 20 years, domestically produced diamond single crystals and downstream diamond tools have been in the international arena. Low-end level.
Under the action of catalyst (catalyst), graphite can be artificially converted into diamond single crystal abrasive under high temperature and high pressure environment. The conventional catalyst material is a nickel-niobium flaky alloy. The NiMnCo flake catalyst produced by the Iron and Steel Research Institute once occupied 50% of the domestic market share. With the continuous advancement of technology, in recent years, Antai Technology has fully utilized the comprehensive advantages of catalytic materials, diamond single crystal/polycrystalline synthesis, and diamond tool manufacturing, and integrated to promote the overall downstream technology development. On the one hand, the first 100Mpa ultra-high pressure water atomization scale production equipment was built in China, and Fe-based powder catalyst was prepared to replace the traditional Ni-based catalyst; on the other hand, through powdered catalyst and powdered graphite. The systematic research of the "synthetic column" is made up of the domestic six-face high-temperature high-pressure synthetic press, which replaces the two-sided top synthetic press commonly used in foreign countries, which not only reduces the catalyst consumption per unit of diamond single crystal product by 4/5. The yield of single-time synthesis has increased by 20%, and the grade of diamond single crystal has reached the level of medium and high-grade products of GE Abrasives and Deerbebs in the United Kingdom. On the other hand, as the largest production base of diamond tool export products in China, the holding company Antai Chao Hard Diamond Products Co., Ltd. actively uses high-quality, high-efficiency professional diamond series tools made of high-grade diamond single crystals, breaking the history that China can only produce low-grade DIY tools, can not produce professional-grade tools, and promote China's diamond single crystals and tools. And the development of the downstream application industry has made new contributions.
2. Introduce digestion and innovate, significantly reduce investment costs
The introduction of digestion and innovation is a common method adopted by all countries, especially developing countries. It is also the key to using the advantages of latecomer to reduce time cost and win rapid development. Since the reform and opening up, China has introduced a large amount of equipment, but the digestion and absorption of imported equipment is not enough, which has caused enterprises to independently upgrade their products. While introducing key technologies and equipment, Aetna Technology attaches great importance to the timely organization of digestion, absorption and improvement, and the results are very significant.
For example, the introduction of equipment for flux cored wire. Flux cored wire is an internationally advanced fourth-generation welding material. It has outstanding advantages such as high welding efficiency, good process performance, high welding quality and easy automation. It is widely used in automatic welding of ships, large steel structures and petroleum pipelines. In the process of construction of the flux-cored wire project, Antai Technology, the first stainless steel flux-cored wire forming and wire drawing line, and the first carbon steel flux-cored wire forming line, was introduced from abroad, with nearly 20 million capital, and a production capacity of 2,000 tons. . With the promotion and application of products in China, the market is rapidly expanding and the products are in short supply. In the subsequent scale expansion process, taking advantage of the equipment design technology in the field of steel rolling, combined with the material technology advantages in the field of super hard refractory, the second independent development of the imported equipment was digested and absorbed, and the new expansion was successfully built. 4 production lines. The new production line independently designed and built has carried out many improvements and innovations in terms of process flow, electronic control level, running speed, batching precision, easy-to-wear roll and polycrystalline drawing die material. Not only have all of the localization achieved, but the manufacturing cost of each production line is only 1/4 of the introduction. The product performance, single line capacity and equipment service life have reached or exceeded the original imported equipment level. In 2005, the company achieved the production and sales of 11,000 tons of flux-cored wire, and its output and quality ranked first in the country.
For example, a vacuum induction melting degassing casting furnace (VIDP) with a single production capacity of 3 tons is a key equipment for high temperature alloy smelting. At present, China does not have the ability to manufacture such large-scale vacuum induction melting equipment. Although there is no risk in the whole introduction, it not only increases the investment of tens of millions of yuan, but more importantly, it loses the opportunity to learn the design and manufacture of advanced foreign equipment and loses the ability of independent secondary development. During the construction of the investment project, Antai Technology did not adopt a full set of introduced programs. On the basis of fully analyzing its own strength, the project team has the courage to practice and actively pursue the road of cooperation and cooperation with foreign manufacturers. After many negotiations and negotiations, persuading the foreign party, through careful planning and organization and implementation, to give full play to their respective advantages, the system of vacuum smelting, automatic control, feeding and structural main body division, manufacturing, merger and installation. This not only shortens the manufacturing cycle, but also reduces the cost of introduction. At the same time, after testing and running tests, the performance has completely reached the original design standard and has been highly recognized by the foreign party. The cooperatively built equipment was also printed into the latest product samples released by the foreign party, and successfully realized the innovative mode of “introduction + self-madeâ€. At the same time, the team was trained and the relevant technology was mastered, which laid a good foundation for further transformation and upgrading in the future.
3. Aiming at strategic high technology and cooperating with original innovation
Under the background of developing circular economy and achieving sustainable development, Antai Technology takes metal new materials as its main business and actively pays attention to the development of clean energy and renewable new energy technologies. In 2005, the company signed a cooperation agreement with a German company to develop a new thin film solar cell. The company is an innovative company dedicated to the development of low-cost, high-efficiency solar cells. It is different from traditional photovoltaic power generation materials such as single crystal, polycrystalline and amorphous silicon, and uses photovoltaic technology based on CuInS thin film materials. Antai Technology combines its own amorphous nanocrystalline film preparation technology with its photovoltaic power generation technology to jointly develop a new generation of low-cost, flexible thin-film solar cells.
In addition, in 2005, the company also cooperated with TCL Jinneng Battery Company on a new generation of lithium ion battery alloy anode materials, and Zhejiang University on the interventional stent for coronary artery minimally invasive surgery, and Shenyang National University of Technology "National Rare Earth Permanent Magnet Motor Engineering Technology Center. "And the British company has reached a research and development cooperation with the original innovative nature of the magnet research and development of large rare earth permanent magnet direct drive motors applied in the field of wind energy.
Through these international and domestic cooperation, the company has actively moved into a new strategic high-tech field and explored a new idea of ​​cooperation in carrying out original innovation.
Market-oriented and continuous improvement of international competitiveness is the fundamental goal of the company. In the face of the future, Antai Technology, as a technology-based enterprise in the field of new materials and new technologies, will always focus on original innovation, integrated innovation, introduction, digestion and absorption and innovation. As a transformation enterprise of scientific research institutes, it will continue to cultivate high-tech talents, continue to give full play to the comprehensive advantages of R&D and industry, continue to use the “National Enterprise Technology Center†and other technological conditions platforms, focus on breakthroughs, realize core technology leapfrogging, and promote enterprise development. Drive the technological progress of the industry.
But a company has limited resources and strength. After joining the WTO, in the face of powerful multinational corporations, facing the non-tariff trade barriers such as technical barriers, patent barriers and green barriers in international trade, the technological innovation activities of enterprises urgently require external environmental support. On the one hand, governments at all levels are required to strengthen environmental construction and accelerate the development of science and technology enterprises in terms of industrial policies, legal systems and credit, investment in science and technology, major engineering research organizations, and increased protection of domestic independent intellectual property rights. On the other hand, enterprises are the mainstay of technological innovation, and should also be the mainstay of government technology innovation investment and incentives. In the construction of the technology innovation system with enterprises as the main body and combining production, study and research, it is also necessary for governments at all levels to learn from the successful experience of the combination of production, study and research in the developed countries, and to play the leading role of risk investment, organization promotion, coordination and supervision. Promote the division of labor between enterprises and universities, avoid duplication of research, promote technology transfer, realize benefit sharing, build complementary resources, and undertake a technological innovation system with clear relationship, efficient and harmonious operation, and create favorable conditions for China's new material industry and sustainable development of society.
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