According to relevant statistics, Taiwan's fastener exports account for about 80% to 90% of the total production volume, and it is one of the top five fastener export regions in the world. The reason why most Taiwanese companies can go global, "cost control + quality assurance" is a trump card in their hands. In this regard, Lu Mingxi, general manager of Taiwan Yuzhan Technology Co., Ltd. said that Taiwanese companies have a strong sense of quality concept, so since the successful development of "AOI automatic optical screening" technology in Taiwan, the automatic optical screening The machine has always been the first choice of many Taiwanese manufacturers, and this is actually due to the advantages of the optical screening machine.
First of all, the characteristics of customization. Taiwan's optical inspection and screening machine is a customized machine that can tailor the inspection equipment to the needs of customers, and can also design the process for the production line. In this regard, Mr. Lu said, "The core of the exhibition optical screening machine is the detection software. Our detection accuracy is world-class, can be modified on the spot according to the special needs of customers, and it is free; not only that, but we also provide free for customers. Provide upgrade software services."“This has helped customers to save a lot of expenses to a certain extent, because new product updates are emerging in the market, and customers should also improve the testing equipment accordingly. The software modification service provided by Yuzhan is free, and the customer does not need to bear any The cost will be able to enjoy the future testing equipment at the same time." Lu added.
Second, artificial intelligence. The company's screening machine introduces the product into the screening equipment for product quality and flaw detection in a fully automatic feeding mode. In addition, the screening machine automatically monitors the abnormality of the product. When the machine detects an abnormal state, the screening opportunity automatically stops production or filters it out.
Mr. Lu pointed out that the artificial intelligence of the exhibition optical screening machine was specially designed for early Taiwanese companies to use manual inspection to screen products. Early manual inspections not only added additional labor costs to the company, but also the inspection speed was extremely slow, which prevented the company from delivering in time. In addition, manual inspection is susceptible to subjective judgments, and workers are prone to misjudgment due to long hours of work, which eventually leads to defective products flowing into the hands of customers, causing heavy losses on both sides. The performance of the optical display machine is stable, the anti-fatigue performance is high, and the screening speed is fast (Max: 1000pcs/min), which not only guarantees the quality of the products, but also speeds up the delivery time of the enterprise.
Again, the accuracy is high. The developed optical screening machine enables accurate measurement of product dimensions. Surfaces such as plug holes, broken needles, wheel cracks, marks, breaks, etc. can be accurately detected; and special dimensions such as chamfering, arc radius, oblique teeth, and tooth pitch can be measured one by one. In addition, the unique image program of the screening machine and the special 360-degree lens can detect the outer wheel crack and the inner ring crack without any additional mechanism and device under high-speed operation, achieving 360-degree flaw detection. .
Mr. Lu said that in order to achieve "low cost and high efficiency", enterprises must first strictly control production and product testing. The company's automatic optical screening machine can achieve 100% inspection of the shipped products, enabling enterprises to avoid the heavy losses caused by product defects, greatly reducing the cost of the enterprise and bringing huge profits to the enterprise.
Mr. Lu also told Jin Spider that “Zhang Zhan Company always attaches great importance to customer service. Since its establishment, we have taken the customer's needs as the starting point and listed the customer response as the most important and most urgent problem for the company. It is precisely because of this that there is today’s Taiwanese exhibition."
In the face of rising costs and expenses, enterprises must achieve a "low cost, high efficiency", so as to lay a solid foundation for the future to better embark on the road to transformation, it should be strictly controlled in terms of cost, strict quality control, shaping Good corporate image. In view of the development of China's fastener industry today, Lu predicted that the future AOI automatic optical screening machine will likely become popular in mainland China.
How do Chinese fastener companies achieve "low cost, high efficiency"?
In 2011, we talked about the most “transformationâ€. However, before the transition, most Chinese fastener companies faced such a situation: rising raw material prices, rising labor costs, and appreciation of the renminbi...
The cost is constantly rising, the profits are shrinking, and the enterprise transformation is easy. What is more serious is that if the delivered goods are returned due to a small amount of unqualified products, the profits of the enterprises are even more difficult to talk about.
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